Alh manual swap. 7L (3RZ) engine with any 4 cylinder Volkswagen/Audi engine.
Alh manual swap Joined May 9, 2007 Location I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta Oct 21, 2008 #30 the glowplug light will blink if you have a bunch of errors like This engine came with two transmission options: a 4-speed automatic and a more reliable five-speed manual. I am building off several people's swaps so if you see some of your information, thank you and feel free to chime in. 5s can read it via VCDS. that's how I got the GT350 Mustang by surprise with my 2014 JSW The donor vehicle is a 1999 Jetta MK4 with the 80 pin ALH engine code TDI - engine has 160. I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta Nov 22, 2012 #5 If you can There are a few s10s out there with ALH engines in them in Canada from what I've seen but details on things like weather they used the VW cluster and just shoved it in there etc. 19 Section 5. Plus with the added torque handling ability and ultra fast shifting it would leave a lot of room Manual swap with 2 2003 ALH TDI Jettas. 5) through 2003 Jetta sedan2001 through 2003 Jetta Wagon (these are not called Sportwagon)late 1999 through 2003 Golf Suspension IFS (Independent Front Suspension) trucks require a 4 or 5 inch suspension lift Going through the VW TDI harness to get it ready for the Toyota Tacoma!!Check out my website! https://avrcustoms. 4L (2TR, 2RZ) or 2. South Bend Clutchs. OcelotPotPie · Registered. PLEASE NOTE: There are multiple options and extra parts available with this kit. 01 Audi TT Quattro Alh tdi swap. Regular price $119. 9, and 4. 9 Section 3. The beetle only had just over 100000km and jetta had close to VW TDI injection pump swap from ALH engine. Section Page Introduction 2 Section 1. are sparse. 5 speed. 5 with 129whp and 239trq at the wheels compared to the 131hp and 224trq to the crank. Was that also the case in your swap? evguy1 Vendor. As well, the manual got the better Keep in mind that this information is based on a manual transmission. Wow, $2300 is pretty cheap for an engine swap of any kind. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels early ALH stuff for sure (at least, maybe others) expose CEL & glow plug light without CAN bus, they are exposed via straight on/off 12v lines to wire to an earlier cluster. There are a few small differences for the automatic transmission and the Bentley manual should be consulted. 9TDI. All our new kits have been All 5 speed ALH TDI engines (1998-2003) use a 10mm Bosch VE injection pump. Main First off the ALH tranny comes with a . Most of the MK2 coolant hoses are lining up nicely. You can swap out the auto nozzles to manual and get a boost in HP . It has lots of pertinent information and pictures. To be completely honest, if you swap an alh into it, it's probably still going to be a rolling project car until the end of time. 9 manual transmis 2001 alh Jetta, RC2 w/. Joined Mar 9, 2021 Location Edmonton, Alberta, Canada TDI 03 Jetta ALH aware that it is relatively simple to go from an auto to manual trans swap but all the forums I seen talking about the swap never mentioned requiring a new TPS which lead me to The car has the 02J EUH transmission. The procedure is very similar for all mk3, mk4, and early mk5 VW or Audi with the 5 speed manual, 1996-2006 New Beetle, Golf, Jetta, and Passat. I'm actually doing an mk4 auto to manual swap. Joined Aug 7, 2002 Location Iowa TDI I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta Feb 21, 2015 #14 good progress . You get the same head gasket as your block protrusion calls for. Bought the car in Washington and trailered it home. Shifter and shift cables. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels painted black, Malone stage 2, Aerotur. Asbury030 Veteran Member. 2005 5sp manual passat tdi stage 2 tdtuning,BSM delete. But like any Volkswagen I've ever owned, they've When you swapped the manual transmission into the vehicle, it looks like that swap needs a bunch of coding work that I do not have the skill with which to help. 744 vs . I ended up using a PD150 short block-I'm guessing most of the other PD short blocks would also bolt up- remember to swap over the crankshaft sensor, tho! J. The swap is not all that hard. I've heard that the: Single Mass: More reliable but can add more noise & vibration. Got super lucky finding this. Drzaius Member. Next up was modifying the filler neck to accommodate the larger diesel pump nozzles. I had replaced the stock nozzles with 1019's 2000 miles ago. replacement of either the 10mm or 11mm injection pump on an ALH engine though the instructions will be slanted toward a manual transmission TDI. Sep 16, 2013 #12 2005 B5. Received my ALH harness today, and it sure looks amazing. I swapped in an 02 ecu specifically for that reason lol. 5 black ALH Jetta;09 Gasser Jetta Jan 14 Wife Swap; The Amazing Race Australia; Married at First Sight; The Real Housewives of Dallas; 2000 ALH MANUAL Transmission Fluid Told dealer I have a 2000 Jetta TDI with a 5 speed manual transmission. Onto the evidence : Mine is a 100, with a manual trans (1/23 supposedly) single rear door, high floor. jackson9213 Top Post Dawg. Easy to recognize by Selling a 5 speed manual I pulled from the junkyard. Jul 1, 2021 11:30 PM by Chris J Bristol. Swap over the shift linkage for the manual and reinstall exhaust. Install the clutch kit and reinstall manual transmission along with the matching bolts. Joined May 29, 2004 Location central Ohio TDI New Beetle 2003 manual Jun 30, 2017 #18 From what I've read, physically about the same. This means you can install any Second, I've noticed in the Haynes manuals that the brake and the clutch have wires going into the ECU. 0. There are a few s10s out there with ALH engines in them in Canada from what I've seen but details on things like weather they used the VW cluster and just shoved it in there etc. Incidentally I found that with my swap there were significantly more changes related to going auto->manual than there were for the gas->diesel side of it. 0L TDI Engine Block Mount Kit (Engine Side) This adapter plate kit allows you to replace your Ford 2. 9TDI ALH is thriving so much so that mods are pretty affordable. will work out of the box with any MK4 A/C compressor from a Golf or Jetta with an ALH. One thing I was hoping I could get some Im looking to swap my auto trans since it has -20 torque If you go 6 speed, you have to get one geared for a TDI, there's several vendors who can import them for you. Thread starter Rroutfitters; Start date Mar 20, 2021; R. A I'm looking to alh swap my hiace and want to keep the stock cluster but am concerned about splicing in the inputs from the vw harness. 756 5th gear set and the original upgrade was to swap it out for a . ALH requires 505. 216 on the way but was wondering what would cause it to get too much fuel with a 11 mill pump and stock AUTO injectors This time on part 7 of the step by step TDI swap, we're diving in to the dreaded electrical wiring. Fuel This article shows how to replace the 5th gear or swap it for a taller 5th gear on your VW transmission. 9 L TDI, AHU, ALH: GM, Chevy: Powerglide, TH200 Metric, TH350, TH400, 700R4, 4L60 (Pre-LS style), 4L80 (Pre-LS style) Engine Swaps - Engine Builds - Body Swaps. You can swap an ALH engine in a day, even working shadetree with few tools. Its already has been modified to run an O2J trans and clutch setup. Now, I know most of what to buy, but my only question is selecting a manual tranny. If I were to do it again, I think I could possibly make Reducing weight, overdrive transmission, manual trans vs automatic, better gearing, allowing the motor to breath with out restrictions, basic tuning to maximize our combination. 99. The plan is to yank the 24v VR6 and the 01P automatic and put in an ALH TDI I have a replacement ALH engine which was extracted from a 2003 Jetta with an automatic transmission. Also included is the manual timing belt tensioner needed to adapt the engine side mount. It was a special one. I dearly miss the days when I drove mk1 and 2 Volkswagens. Thread starter Bad_Vision; Start date May 10, 2018; B. Even with lots of mods seems like it'll struggle for power. 0L turbo diesel engines, AAZ, AHU, ALH, BEW, BHW, BRM CBEA, CJAA, CRUA, CVCA, other Euro-specific codes may also work). O. December 2015 I will be buying my daughter a new VW TDI Jetta for her college graduation present and will take ownership of her 2003 TDI Jetta so I'll have the engine to swap if a kit was available and priced right. Save I bought my manual ALH Beetle from a buddy of mine a few years ago. ***NOW AVAILABLE WITH OEM STYLE STARTER MOTORS. I did the reverse swap to my 05 golf. With that being said, I would swap it assuming you have the money and the time for such a project. Honestly, as little as MKIV ALHs are worth, it's probably cheaper to just find another car. Mine only acts up when cold. Zero holes drilled or tapped, nothing custom. 9 TDI to manual, and I've found a lot of very helpful information. '00 Jetta TDI 01M, '02 Jeep Liberty Renegade ALH TDI swap Mar 7, 2012 #113 scoobysmak said: My project would also 240mm 30lb Billet Steel SMF For VW/Audi Longitudinal Manual Swaps. This covers clutch and transmission installation, hydraulic lines for the clutch, shifter cabl A manual 6 speed swap is bolt-on, it's like replacing your 5 speed trans except that you aren't putting the same parts. Aside from the BEW for sure having the peg and clip connection to the shift P/N 116381 Rev. I'm on love with driving my Jetta again. Once it warms up. You get the 11mm pump and you'll get better fuel economy. Ideally, if your car is an older ALH, you can swap over all the cables and shifter box from the BEW car. Engine had 200k and was having issues at Gearing is slightly taller on the '10 and later cars. I'd like to exchange this ALH engine for BEW engine. 9 ALH TDI into my 2008 4. I found a donor motor and I'm wondering how hard the swap should be? I will be swapping over the Injection pump, injectors, and turbo as they were taken from the donor engine. john. They use different transmissions with different gearing but the procedure is Another ALH MK$ TDI auto to Manual swap Question. VW TDI injection pump swap from ALH engine. Interior is mint making a perfect car for the swap. I’ve owned and wheeled both. 5 TDI/geared BSM, BV43A turbo,stage 2 TDTUNING. The clutch pedal and shifter installation. 5 tune? injectors, fuel system, performance, Genuine Bosio, Hot Swap, PP520, PP764, DLC-1019, VW TDI injectors, VW TDI nozzles, VW TDI performance. This will be a full electronic swap retaining the ECU, stock sensors, etc. Mar 31, 2015. Joined Jun 29, 2008 Location Atlanta, GA TDI 2005 Passat TDI GLS, 2014 NMS Passat TDI SEL Premium I’m gonna swap a manual tranny into my car and get rid of the auto. 2 hole, 3 hole etc. All internal water pump mk4 style blocks. In some ways, I wish I had. 3 Section 2. About the only thing you'll need to add wiring wise (aside from. 2006 Jetta TDI BRM, 2001 New Beetle TDI ALH, 1982 TOYOTA L'Cruiser+92 6BT Joined Sep 7, 2015 · 39 Posts #67 How to complete a DSG to manual swap in a Mk5 BRM TDI(Under Construction/Work in Progress-will update with pics, links, and more info) by Jon Tallent Difficulty: 4/5 New 1. same head bolts as an ALH. I haven't checked with my Bentley manual yet either, maybe something there. RustyAutoholicGuy Diesel Wrangler Guy. Joined Feb 22, 2017 Location Bradenton,Fl TDI 13 Golf Jun 20, 2017 #1 FOR THE AUTO TO 6 SPEED SWAP, PLEASE TAKE A LOOK AT THIS FATASTIC GUIDE BY BOERTJE - Auto to 6 Speed 02M Swap with Wiring Instructions So to summarise: 5 to 6 Speed Swap - £1200 GBP New Sachs PD150 Dual Mass Flywheel, Clutch Kit and Releaser - £300 extra Complete Auto - Manual Setup - £300 GBP Extra Besides the transmission itself, what all will I need to swap a manual into an auto MK4? I have found a low miles local Jetta that has a blown auto trans. The Automatic has the Are you trying to put the manual from Car1 into Car2 (which has the automatic)? To swap a manual into an automatic, here's at least the beginning of the list: gearbox Female connector plugs that fit the following on your manual trans: Speed Sensor, Backup Switch. That is for starters --- I have a 2002 Eurovan Westfalia that seemed like a great candidate for the swap. 2l v6 (BKH engine code) mated to a 6 speed manual (FUB GYY trans code). Page 1 of 3 Next; Search ALH/BEW/BHW/BRM Main Stud Kit. Joined Mar 22, 2009 2009 Trendline TDI 6spd 2003 alh tdi 5 speed Aug 2, 2021 #13 Is there a difference in timing settings between auto and manual? I have an auto car that's been swapped to a manual. (Infiniti G35 Coupe 6 speed manual). ToyotaVW on Dec 20 I'm thinking about trying to swap an ALH TDI 1. Eurovan Rialta 5 speed conversion; Passat 5 Speed Manual Trans Conversion; 01M to 5 speed Conversion; 02J Trans repair; G60/VR6 Clutch Replacement; 01J 5th Gear Ratio change; Audi/Passat P0741 17125 Code; Contact & Location; parts for sale. Sep 9, 2024 #1 Wondering if anyone has info what manual transmissions I might be able to use here. That's all can-do stuff. drove it about 15 miles then drained it well and refilled with the VW manual transmission oil. Joined Jan 5, 2012 Location Wichita TDI Jetta Nov 11, 2016 2002 Golf GL 3door 5speed manual, 2003 Jetta GLS wagon 5 speed manual Dec 4, 2018 #21 Bobob729 said: I couldn't use the TT intercooler due to the inlet coming in on the Personally I prefer driving vehicles with manual transmissions Menu. Understandable! He's having a hard time finding a 5-speed ALH in any body style right now. Still has the 11mm pump. Billet Oil Filter Remote Mount. Because honestly it would look more "from factory" then a manual swap. A 53 relay. All i had to get was a pass side motor mount. Forums. (Think Top Gun) TDI 1996 B4V 2002 VW Jetta TDI Manual(performed 01M to 5-speed swap) - 183,000 miles and climbing! Aug 22, 2011 #22 boertje said: Now he comes out with this after I sold my 5 speed out of my bug. I swapped the 4. TDI Runner The donor vehicle is a 1993 Toyota 4runner v6 and the engine that will go in it is a 2002 1. They used the AHU/1Z engine but with the VNT turbo, and you can swap on the ALH IP if you want. Plug, Engine Code(s): ALH, Repair Group 23. Donor car is a Passat wagon with a blown FS: 5-speed manual swap for ALH TDI Jump to Latest 4. xcTsEMbSOW Tranny with manual tranny mount , I kept my auto axles and just changed out the transmission out put flanges to the 108 MM ones. Technically these are not stock injectors for the I swapped a VR6 auto to TDI (alh) manual and what greengeeker says here is what must be done. And Uwe asks the same thing I was wondering . I am going to swap a 2003 Jetta Alh manual into an 2004 Jetta Aew auto, Does anyone know if i can just swap the whole dash to avoid having to do any wiring? It would just ALH was the first diesel of the new engine block design that did away with the intermediate shaft and external water pump. Rroutfitters Member. com used to sell a kit to do such a swap but we no longer offer such a kit as all operations can be done locally by a machine shop near you. I’m stripping the motor down to the block Finally what I being promising the 6 gear conversion is done , thanks for watching . I'm thinking about trying to swap an ALH TDI 1. 0l Ranger XLT. 8T rally car, '03 Sprinter 3500 Jun 27, 2013 #7 libbybapa said: Hans_J on the Samurai ALH swap help. Just curious. I was wondering if the newer 6-speed manual transmission (2009+) would adapt to work with the ALH engine. 0 in my BII and it has more than enough power now but the little VW would be nice for the mileage. As some people may already know, the AEB 1. From my research it sounds like the ALH TDI trans are the same as the BEW TDI trans, with just a shorter 5th gear. the best way was to get an 03 ALH ECU with a matching cluster from a manual car, but I am sure you would have if it were that easy. Joined Mar 14, 2007 Location Miramar, Ca. Auto to manual swap procedures for the MKIV TDI including bug. Table of Contents. Challenges of the swap There are going to be many challenges to this swap. ALH TPS Manual Vs Automatic. 5-'03 Golf/Jetta VW manual transmission swap for sale. It has around 200k miles on it. Goes into gear and no slips. that's how I got the GT350 Mustang by surprise with my 2014 JSW ST3 Malone tune/CP3/Darkside intercooler (now removed due to rubbing on the oil pan issues with hard I decided I would rather swap in a manual for mentioned reasons, but all in all you can use either the automatic trans or the manual trans, or a combination of shifting the aw4 manually via a pushbutton setup or a rail shifter. Joined Dec 13, 2004 How hard compared to an auto to manual swap on the alh? BobnOH not-a-mechanic. kermatdi. Can these be removed or must they be interfaced with the vehicle they're going into? 2003 Tacoma ALH Swapped, 2014 SportWagen Sep 25, 2017 #17 Owain@malonetuning said: Yes you'll have to tune the ECU to properly account for any I swapped a VR6 auto to TDI (alh) manual and what greengeeker says here is what must be done. Standalone wiring harness for alh. Anyway Malone says that I can only go up to a Stage 1 with "stock" injectors. Engine Swap VW Beetle Golf Jetta Automatic to 5 Speed Swap: Note this is for the TDI only, the 1. To do a manual swap the right/easy way, I would think you would want a mostly intact donor. 0L TDI Compact Engine Coolant Flange Kit. Joined May 27, 2003 True. ALH gets bolted to a rando-fail 01M (4 speed) slushbox option. May 10, 2018 #1 Hey guys, my ALH swapped Toyota solid axle set up is completely done. He swapped in the engine that's in the car, and did an auto to manual swap in the process. honestly the price you pay to pop test and tune the nozzles with the hot swap is worth the price. Important Safety Information - Please Read During normal operation of the Sciclone, an operator may require Storing the EZ-Swap Head in the Storage Box. Aside from the flywheel, and perhaps the starter motor, are there any ALH for ALH you should be good, very few differences between automatic and standard. 5s can't That's the smallest looking ALH ever lol, amazing what getting rid of all the plastic crap does. 8T, FSI, ALH TDI, AEG. This adapter plate kit allows you to replace your Toyota 2. Also a modified harness diagram, labeling all circuits in harness like a factory manual. Joined ALH to BEW swap? Thread starter r3dplanet; Start date Jun 18, 2017; R. '91 GTI CJAA swap,'02 Jetta wagon ALH swap, '03 GTI 1. Tdi When you did the manual conversion, you had a 11m pump and stock auto injectors on your alh? And it ran fine? I have recently bought one and it was swapped but has auto everything. The VW alh TDI is what I Sachs VR6 smf and flywheel is smooth. No TDIs Currently, I have an R36 Corrado. All VW/Audi 4 cylinder engines have the same bellhousing bolt pattern and crank hub. The stock manual coolant flange will not fit, as it is over 5" without the hose. Repair Manual, 1. 1shadeofcoal Member. Shifter assy with cable ends . Definitely not going to be paying anyone to do it though that would be financial suicide haha currently in a 2004 Passat TDI that I did a manual swap Alh swap . I have seen an xterra swap and the guy noted that the nissan crank had the same flywheel bolt pattern as the ALH. This should be a fun project [emoji41] At least I have something to look forward to! I get the joy of transplanting my: Engine, manual trans and shift lever, radio, column I'd recommend getting an alh (>2003) with a toasted auto. An automatic will throw a curve at you, and I haven't looked into the possibility of doing that. Wired up the injection pump. 57 Ring and Pinion (sigh, I know that’s a handful). ALH w/ manual is almost 2900 at 80 . I'm running an earlier ALH TDI in my swap now which is 90hp and 155ft/lbs of torque stock but I have a stage 1 tune which use stock hardware to get a boost to 110hp and 188ft/lbs of torque. I have found a LKQ junkyard with a 2002 Jetta TDI trans of unknown condition (have yet to find out what code it is) that costs about $150. New posts New media New media comments New resources New profile posts Latest activity. The 01M failed twice inside one year. A TDI is shown. This provided an RPM drop of rough 5. BEW requires 505. The diesel is out of the car and included a VERY complete wiring harness with ecu, cluster, fan Menu. 190HP!That's more than double the stock output of the ALH engine, in a proven, turn-key package! This is a proven combination of components. Lots more chassis and electronics challenges. Joined Feb 28 if you dont keep it clean AF, your going to have a bad time. I sometimes find myself considering why I didn't look into the OM617 more when I was planning the engine swap. Dual Mass: Less vibration It's pretty easy. 3. 9 M-TDI (MTDI ) Pump for ALH TDI Engines. Trouble with 2001 Jetta ALH auto to manual swap. $64. And unless you plan to live forever, you should place some value on your time. Definitely good news for future swaps as well. Putting a manual in an auto TDI is pretty straight forward when done with standard The donor vehicle is a 1999 Jetta MK4 with the 80 pin ALH engine code TDI - engine has 160. 2003 Jetta TDI ALH 180k miles. Neve | Powered by WordPress. I looked for almost 4 years for one, and in January of 14 I found one in Ohio. Thjngs to know are drive shaft sizes and so forth for swaps like manual to auto or putting in 4x4 into The standard 5 to 6 Speed setup comes with all the you need to upgrade from a 5 Speed Manual to the 6 Speed in the A4/Mk4 Golf and Jetta with the ALH or BEW Engine Code. Is there a second best engine code to look for to broaden his search? I know the BEW's have a little more power, but are they as reliable? Eurowise 1. 0L V6 "Cologne" engine with any 4 cylinder Volkswagen/Audi engine. 2005 Passat GLS Wagon TDI 5 spd manual w/BSM delete 2011 Tiguan TDI/DSG 2005 Audi A4 Avant 6MQ TDI 2011 BMW X5 35d Nov 20, 2019 Hey guys, I've been pondering this swap for a while now. kitac kim Discussion starter. 8T and VR6 are similar, but wiring, and programming are almost 100% different. 6L VR6 and 6M. Jump to Latest 21 - 27 of 27 Posts. JDub8 Veteran Member. Joined Feb 22, 2017 Location Bradenton,Fl TDI 13 Golf Jun 20, 2017 #1 That is why the EDC15 controller the ALH uses has three soft coding slots: automatic, manual, and 4Mo (all the 4Mo cars were manuals by default). I've seen a few 4Motion swaps, some V6 TDI swaps etc, but not just an ALH. The beetle only had just over 100000km and jetta had close to Recently I’ve been asked about the details required to swap in an ALH injection pump into the older 1Z and AHU engines found in 1996-1997 B4 Passats and 1997-early 1999 Jetta III TDI cars. He was the first to document this swap. TDI 2003 TDI 2. Save Share TDI to Jeep Adapter kits:https://tdconversions. Joined Nov 4, 2020 Location Utah TDI Golf Mar 20, 2021 #1 I have a motor for free from a 2003 golf that was an automatic. It'd be much simpler I think thank swapping in the whole ALH ALH is a VE-type Bosch DFI system, EDC15. I am turning approximately, 2800 RPM, at 70 mph. m57 diesel swap, m57 engine swap, diesel truck conversion, ALH engine swap, BEW engine swap, BHW engine swap, BRM engine swap, CBEA engine swap, CJAA engine swap, Long travel tdi alh swap. Delete Immo from ECU. Thread starter Bobob729; Start date Nov 11, 2016; B. The aftermarket industry for the 1. This pump is specially designed to bolt on to the ALH TDI Engine. harness was plug n' play. I think i also read a guy in canada turns 1. My beloved 4d is starting to have issues that'll require I pull the head at some point this I have a 2002 Eurovan Westfalia that seemed like a great candidate for the swap. Thread starter TDI Runner; Start date Oct 15, 2015; T. JELLOWSUBMARINE Veteran Member. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels painted black, Malone stage 2, Aerotur performed nearly 70 auto to manual swaps in the last ten years using all the above codes in PD cars This Audi a4 Avant is a 2007 b7 with the 3. cheers, Douglas ALH TPS Manual Vs Automatic. This will be my first engine swap, and I'm trying to get a rough estimate at least of all the work/parts I'll need to do. I've already got the donor Diy Alh Tuning. I just picked up a 1. 15. Seems to stutter a little upon start up and settles down after 10-15 seconds. This kit was done in a 2003 mk4 jetta wagon tdi alh 1. You will need transmission, including flywheel, clutch and attached parts. Discussion starter · #21 The plan is to yank the 24v VR6 and the 01P automatic and put in an ALH TDI and a 5 speed manual transmission. NOW INCLUDING MORE GOODIES!!! Kerma Power Plus hardware and tuning package for ALH engine found in the 2000-2003 Golf/Jetta and 2000-2003 New Beetles, supports approx. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels painted black, Malone stage 2, Aerotur performed nearly 70 auto to manual swaps in the last ten years using all the above codes in PD cars I have completed most of the grunt work that comes with my engine swap. The 5 speed manual gear ratios look like a good fit! Andrew . Hi friend I'm just doing this swap now from alh tdi in my rolled beetle to my bew tdi jetta with bad cam issues. Redo all fuel holding and supply system. I purchased an '02 Jetta from a guy that "knows a lot about TDIs" and it's become clear that he did not. The installation. If I were to do it again, I think I could possibly make What is a good size of injector nozzles to use on a 99MK4 ALH with a Malone 1. Now it's time to upgrade injectors and the lot. 000km on it, new timing belt other than that a standard 66kW TDI engine. In my Audi TT -> TDI conversion I put an ALH motor paired with a manual transmission from a BEW. Uses many fewer gaskets so generally much lower tendency to leak oil. Hey guys,we're starting to get close to the end of this series on the rear main seal replacement on the Mk. I'm looking into buying it to convert to a 5 speed to make myself another daily driver. Which I completely agree with as well, but I'm curious about these trans. ALH has 90hp, BEW has 100. 16% and The final video in the 01m to manual transmission swap series. Nov 1, 2017 2003 Jetta TDI Manual, BMW 328d SW Nov 2, 2017 2005 B5. difficulty: removal and replacing the IP: 3/5, swapping mk3 for mk4 pump: 4/5 (from auto but can put on manual) Optional ALH , 1Z, AHU (all use same seals) bosch seal rebuild kit - bosch 2-467-010-003-000 ALH w/ 02J gets goosed! J. Convert Auto Trans to Manual. Thread starter emperorpatrickiv; Start date Dec 18, 2022; E. 03 jetta wagon premium with 6 speed ALH swap, 14 JSW Jun 23, 2013 #2 Subscribed: I'm going to need this info for my swap. Manual Shifter/cable assembly Manual CV Axles Clutch Pedal assembly Hydraulic Clutch master cylinder and hydraulic line to trans I am going to swap a 2003 Jetta Alh manual into an 2004 Jetta Aew auto, Does anyone know if i can just swap the whole dash to avoid having to do any wiring? It would just make it a lot easier for me. inst Joined Mar 23, 2014 Location Abbotsford, BC. Jan 23, 2015 What you want is an AFN then. Z. I have also connected the reverse light I just completed a swap on an '02 Jetta 1. 7 engine with an automatic transmission. This car is 90% race car, so smoke isn't a huge issue, i just don't want to look like a douchebag. www. I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta Nov 22, 2012 #5 If you can Good Afternoon, I have a question regarding my 1991 Volkswagen Vanagon with 2wd manual transmission with a 2001 VW Jetta 1. The Stock 10mm Injection pump replaced with an 11mm auto pump 500 miles ago. Wired it up to a stock TDI glow plug buss. 1K views 7 replies 2 participants last post by Celco Jun 12, 2015 06 sprinter. Might be one or two small items. Deebeaux Vendor , w/Business number. - they are wires run from teh ECU to the cluster via the plastic plugs in the protective plenum (however VW describes those in the manual, the multi-color plastic connectors) I'm looking to alh swap my hiace and want to keep the stock cluster but am concerned about splicing in the inputs from the vw harness. Went to replace the axles and found out he left the auto axles in there. Quickly googling the Amarok gave me 06C as a possible transmission code. 13-10. Reactions: Saburai. Joined Feb 8, 2014 Location Erington, BC, Canada TDI 2000 Jeep Cherokee TDI I'm running an earlier ALH TDI in my swap now which is 90hp and 155ft/lbs of torque stock but I have a stage 1 tune which use stock hardware to get a boost to 110hp and 188ft/lbs of torque. ToyotaVW on Dec 20 The only successful DSG to manual swap I know of was an R32 that went to a 3. Lots of underhood parts are different so be prepared to swap nearly everything. My beloved 4d is starting to have issues that'll require I pull the head at some point this winter (bad compression, white smoke, power loss, etc Maybe you read that at Chitty's site: ". Manual Swap My 2000 176K mile auto is showing the 'signs'. 8T, FSI, AEG, TDI conversion includes everything needed to bolt engine and 02A transmission of your choice into an MK1 chassis - works with 1. or an AHU/1Z that you 2001 alh Jetta, RC2 w/. VW 053 relay to replace the 150 relay for the starter. Wow! I spent tons of hours deciphering the Bentley manual electrical schematics and applying it to the real world. The most commonly used engine is the VW TDI (ALH, BEW, BHW, CJAA). So yes, it can be done. The beetle only had just over 100000km and jetta had close to I acquired a project to swap an ALH into a 4x2 Tacoma. The procedure is very similar for all mk3, mk4, and early mk5 I bought my manual ALH Beetle from a buddy of mine a few years ago. Chattering. 5? I'm trying to find a way to read EGT on a manual trans swapped b5. I have a 5 speed swapped Jetta if you dont keep it clean AF, your going to have a bad time. I just had timing set. Our 4 cylinde I'm getting a conversion done from an Auto Trans to a 5 Speed Manual for my MK4 2000 Jetta TDI (ALH). I’m not in any rush to get it built as I have a running 1. Just to clarify, I am putting a 2003 alh engine and manual trans in a 2004 bew Auto body. Bobob729 Veteran Member. Starting my build thread for my ALH 4Runner swap. 8, 2. Mk4 (Jetta, Gti, Golf, Beetle) Tdi Mk4 Clutches. Now, I can go realoem The process and considerations in swapping a MK 4 VW from an automatic to manual transmission. What's new. How to remove the mk3 TDI injection pump and swap mk4 ALH IP into your car. I love it, he misses it. 9L motor from my 2003 5 speed manual into a 2000 toyota tacoma single cab 2. I will say an auto is my preference in most scenarios, but the manual is still a fun experience. $389. 00 oil. Shoutout for David Marshall at Fast Forward Automotive. Our 4 cylinde The ALH is old enough to be (relatively) simple and durable, but new enough to be clean, responsive, and efficient. Some would say a PD engine like a BHW would be a more natural fit since those are already configured for longitudinal install and so you get solutions out of the box for things like cooling, ac, exhaust, mounting, oil pan, wiring harness, etc etc etc. A few more parts are needed to swap out an Automatic Transmission. I'm running an earlier ALH TDI in my swap now which is 90hp and 155ft/lbs of torque stock but I have a stage 1 Turbo Diesel swaps for all makes and models; Jeep, Toyota, Ford, Nissan, GM, Chevy, Dodge. 170mm. Which one would be better suited for the MK4 TDI. Mechanic was asking which flywheel I would prefer: Dual or Single Mass. Bad_Vision Active member. Couldn’t be happier!!! TDI Swap Parts. Home. 2003 alh tdi 5 speed Mar 1, 2022 #8 Depends how proper you want it. Is I am swapping out my broken 01m for a used 02j. ALH Race Pipe Only - EGR Valve Keep in mind that this information is based on a manual transmission. He just had to remove the Hey all, I've been doing a ton of reading about how to convert a 1. This is my first attempted TDI conversion although I've been cerebralizing on it for several yearsI've had several toyota trucks that I was "going to convert" but none felt right for the swapso here it is, a 96' tacoma X-Cab 4x4 I found on craig's list greensboroit was "dinged" in the front so I went ahead and had it converted to the 01' to 04' front end while it was in repair Number 4, The ALH was in different models of car in different years: 1998 through 2003 New Beetlelate 1999 (sometimes called '99. First of 3 video series, covers things to think about, parts n Completed ALH Toyota swap. 216's winter cruiser, 1996 Tacoma ALh Mar 19, 2023 #29 I swapped the 4. 8T Wagon and will be swapping my ALH into it. Zambee500 Veteran Member. emperorpatrickiv Active member. 2005 B5. Engine had 200k and was having issues at low rpm. hyoung319, I'm sure others will comment, but as far as I know, the manual transmissions from the ALH and BEW are the same. 11 Section 4. Put a blade on the pump, Mk2 style. The removal of the trans and associated parts. This is a mechanical pump that can run the 1. Pedals and master cylinder. Alh Manual Transmission Complete 10mm VE injection pump for A4 body, '98-'03 Beetle and '99. On a low rpm/gentle take off, it is smoother than a 17-050( it is working the flywheel less ). Car is a 2001 jetta with the ALH engine, and now a DRW 02m transmission Thursday,15,December,2022,21:13:49:30934 VCDS -- Windows Based VAG 2006 Jetta TDI BRM, 2001 New Beetle TDI ALH, 1982 TOYOTA L'Cruiser+92 6BT Joined Sep 7, 2015 · 39 Posts #67 How to complete a DSG to manual swap in a Mk5 BRM TDI(Under Construction/Work in Progress-will update with pics, links, and more info) by Jon Tallent Difficulty: 4/5 Great swap plan and a good pairing of engine and car. difficulty: removal and replacing the IP: 3/5, swapping mk3 for mk4 pump: 4/5 (from auto but can put on manual) Optional ALH , 1Z, AHU (all use same seals) bosch seal rebuild kit - bosch 2-467-010-003-000 This is my first drive My 2004 audi a4 6 speed manual quattro (awd)I swapped in an alh tdi with hx30 turboSoon ill be getting it tuned. . The crank between '91 GTI CJAA swap,'02 Jetta wagon ALH swap, '03 GTI 1. 99. It probably cost less than replacing your broken trans for a stock one, plus, the differential is way more solid ! Parts you need for an 02Q swap Recently I’ve been asked about the details required to swap in an ALH injection pump into the older 1Z and AHU engines found in 1996-1997 B4 Passats and 1997-early 1999 Jetta III TDI cars. 28 - Assembly bracket. I have the adapter finished and mounts built so hopefully I can get the engine sitting in the chassis over the weekend. Besides a new clutch is there anything else I need that is not on the You can find good used ALHs for less than $1k (often as low as $500). $229. Definitely not going to be paying anyone to do it though that would be financial suicide haha currently in a 2004 Passat TDI that I did a manual swap This Audi a4 Avant is a 2007 b7 with the 3. Removing and installing: Repair Manual, Heating & Air Conditioning, Repair Group 87. Also are the manual (10mm) injectors interchangeable with the A buddy of mine is thinking of selling his and I thought it would be awesome swap, it's currently got an auto with electronic t case, so I was thinking of swapping that out for probobly an AX15 and manual t case. Option A; Get a 1. Rig in a glow plug system. thr straight swap) is the in tank lift pump wiring. 4 Jetta TDI. ALH has 155tq, BEW has 177. My valves recently had a very strongly worded conversation with my pistons. Parts replaced: DMF stock Mk4 ALH Engine swap? 2002 Golf TDI. I have ordered the Acme Toyota There is a flange for longitudinal mounted cars that is like the ALH manual version except it drops straight down, the part number is 038-121-145. You need: the Manual Trans Manual Flywheel, Clutch Disc, Pressure Plate, new flywheel bolts. 9L or 2. Table of Contents 9 P/N 116381 Rev. 02j TDI ALH engine to BEW swap? Jump to Latest 5K views 2 replies 2 participants last post by kitac kim Mar 8, 2019. 0 Sciclone ALH 3000 Hardware Manual Caliper Life Sciences, Inc. I have the cluster and will be getting an actual mileage soon. 5L eurovan and that transmission has some differences from the standard 02a. So here we go. Reply. First, through all my searching, I'm having a difficult time finding this swap done. The engine and transmission are still in the car, and can be heard. Joined Aug 27, 2017 Location Grand rapids Michigan area TDI 1985 Toyota pickup TDI swapped. if you add a turbo and you can easily hit +350trq reliably comparing it 2003 TDI 2. This means you can install any Sachs VR6 smf and flywheel is smooth. Not sure where you got a $4k figure from anyway. C. And lopes like it's getting to much fuel. From this post it looks like manual trans swapped b5. I bought an 03 ALH which was manual swapped by a previous owners. ALH is a perfect idea for a B5 A4. I bet there are a bunch of different brackets and other issues. You will reuse the ALH pumps original sprocket. 216's winter cruiser, 1996 Tacoma ALh Mar 19, 2023 #29 I understand, looking from the outside it seems like it wont work. If the rattle is important, you will need a DMF. Supporting Alh TDI swap; New brakes with rear disc; Working Ac; New heater system; 020 trans w/LSD . 205's 5speed daily summer commuter and 2000 alh Jetta 5spd swap, 2" lift, hitch, stage 3 TDtuning w/. 29 - 45 Nm (33 ft lb) 13-11 Finally what I being promising the 6 gear conversion is done , thanks for watching . The plan is to yank the 24v VR6 and the 01P automatic and put in an ALH TDI and a 5 speed manual transmission. X@V Top Post Dawg. Auto trans b5. If an ALH core is rebuildable, you could probably do several for that much. 5mm Heavy Wall Silicone Vacuum Line. 8T rally car, '03 Sprinter 3500 Nov 15, 2023 #52 to be honest, manual transmissions are quick but depending on the "drivers mod" but DSG will blow the doors off most cars easily once the DSG and engine are tuned together. Joined Aug 10, 2008 · 135 Posts. The car runs fine, but I am still getting a check engine light, and DTC's ALH TDI Swap Questions . I just have manual sticks in my auto swap alh, and am quite a fan of the SMF VR6 rig by Sachs. Joined Mar 10, 2016 Location Portland TDI 2004 Golf Jun 18, 2017 #3 Sweet. 8T is a different block generation than the ALH 1. You have to get an ALH front and rear cover to allow the ALH timing components. Wiring Harness etc Tdconversions looks like they have the adapter to bolt up to my manual, and the engine mounts. Hey guys, I’m looking for some guidance on my alh swap I’ll be putting in my 81 pickup. As my motor was from an automatic, it had the plastic non glowplug coolant outlet which extends les than 3" from the head. Joined Dec 17, 2020 Location Michigan, USA TDI Mk IV Jetta ALH Dec 18, 2022 #1 I have completed an auto to 6 speed manual swap. Mar 6, 2023 01:18 AM by Monkeynts. I’m stripping the motor down to the block A buddy is hooking me up with a pretty nice rabbit truck. 2003 TDI 2. Joined Feb 23, 2016 (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet. I have done all the under dash wiring inclduing replacing the 175 relay with a 53 relay. And there are several ALH swapped Audi TTs running around stateside as well. 6 pump and swap it onto my 1. Although when you compare numbers of the YD25DDTi and a the alh, you will see with just a tune and nozzles that an alh can easily match the 2. Now, I have all that info in Excel Spreadsheet as well as my hand-drawn schematics. com The donor Jetta had a manual training. TDI Swap Parts; Coolant Flange; Engine Mounts; Oil Filter Relocation; Home All Products Diesel Conversion Kits Gasoline Conversion Kits (ALH, BEW, BHW) $229. Monkeynts on Mar 6, 2023. Here at Paul's Performance, we show you today, a 3-PART video series about what you'll need, how-to, and some tips on manual swapping a MK4 Volkswagen Jetta Reading EGT on a manual trans swapped b5. I figured since I have to buy/replace so much I might as well build it. This is my first drive My 2004 audi a4 6 speed manual Tyler from New York - ALH / Toyota harness. MK IV - 2000 VW ALH Jetta 5spd manual 312,000 miles Good afternoon everyone! Just wanted to post a review of what adding an 11mm IP and 1019 nozzles would do to an otherwise stock Jetta ALH. 00. Got . 756 ). Perhaps others will come along and be able to assist. So far, the TDI has been pulled from a 2000 Jetta with a blow automatic. Its not difficult to swap nozzles but its a skill that some cant do. Remove the transmission Wondering if anyone has info what manual transmissions I might be able to use here. The most troubling factor left for me is the wiring harness. Reactions: RustyAutoholicGuy. Steve Addy Top Post Dawg. 1,212 1991 SAS Pickup AAZ VW Diesel. I've seen a '15 with a manual swap, and I'm betting the same in an '11 should be doable by the right person. However, it still goes on top of the flange that is already there so it may not offer much extra room. Looks better than a factory engineered VW harness. I still have plenty of questions though. r3dplanet Well-known member. 01 oil. Reverse switch connector with about 6” of wire to splice. The ALH is so popular in swaps that this this is going to help so many people. Thread starter 1shadeofcoal; Start date Nov 1, 2017; 1. evguy1 Vendor. 8mm 12-point allen tool. 13 posts · Joined 2018 Add to quote; Only show this user #1 · Feb 25, 2019. This swap would be easiest if you could find a complete donor car. $1. I've now got an engine, with ECU and wiring etc. Obviously the engine swap played a part in the costs, but I believe it came in at about 650 hours of labor; most of which was the re-wiring and re-programming of the entire car for the manual transmission. Previous. 2002 Eurovan Westfalia ALH TDI 5-speed manual swap. Joined Mar 11, 2010 Location to be honest, manual transmissions are quick but depending on the "drivers mod" but DSG will blow the doors off most cars easily once the DSG and engine are tuned together. Let’s assuming using a manual transmission to simplify it some. 48. I sorted it out, cut, labeled, studied the Electrical Schematics in the Bentley Manual Hey guys, I’m looking for some guidance on my alh swap I’ll be putting in my 81 pickup. Joined Mar 9, 2021 Location Edmonton, Alberta, Canada TDI 03 Jetta ALH aware that it is relatively simple to go from an auto to manual trans swap but all the forums I seen talking about the swap never mentioned requiring a new TPS which lead me to This adapter kit allows you to attach a 3rd or 4th gen Chevy LS V8 transmission (4L60E, 4L80E, T56, and more) to a Volkswagen TDI engine (1. Get a TDI transmission. BEW gets bolted to a Jatco 09A (5 speed) slushbox option. I can't tell you how incredibly pleased I am that this engine gets to live on. If you don't have it, I suggest adding a throttle that closes when the engine shuts off in case you ever get it to runaway, the stock one has it right before the intake. It’s has no turbo so I’ll need to do that among other things. Everything works, but I'm throwing up codes for all the sensors and solenoids missing on the automatic transmission, as the TCM is still in. 9/2. Automatic shifter removal and manual shifter installation. If i take out a ALH motor from my automatic beetle 2003 and install another ALH (dont know if it was used with auto or manual) with the old transmission, will the wiring be different? 11mm fuel pump instead of the 10mm that the standard got, so you want to keep the 11mm pump (more power). I'd previously swapped out the injectors with ones out of the wife's car which was a manual transmission ALH. TDI 2002 VW Jetta TDI Manual(performed 01M to 5-speed swap) - 183,000 miles and climbing! Eurowise 1. Thread starter Asbury030; Start date Jun 20, 2017; A. 9 TDI from a I acquired a project to swap an ALH into a 4x2 Tacoma. My questions is what do I need to do to make it work with the flywheel for the stock samurai motor. So the ECU already can "talk" to a Haldex controller. The automatic transmission was New 1. So why do you want to swap? Please reference your Bentley manual for actual pin-outs, and wire colors as these vary by year/model, also make sure to check for continuity on Wow, $2300 is pretty cheap for an engine swap of any kind. 9 TDI engines. 9 essentially making it a one wire mechanical motor. The engine is at the machine shop now, it will be an alh, 11mm pump, R520 or pp764 (not sure yet) 17/22 turbo. Has anybody done the tdi swap to an automatic transmission? If so, any tips? How hard is it? Looking to pep up the daughter's wagon. 5 Best Joined Sep 15, 2009 Location Vero Beach, Fl. For vehicles with A/C. ecala001 Veteran Member. Definitely pros/cons to either. I know he believes that a manual swap is still the best most reliable thing you can do to an alh. 5 Passat (BHW engine, 6 spd). com/Follow me on Instagram! https://www. 9 manual transmis Reference a thread on tdiclub called "project kill da auto wabbit" by Alphaseinor. 6 in it now. So after a month of looking we found one that met most of the criteria, an 08 with 190Kkm, black with a manual 6 speed trans and at a reasonable price. Or at least a manual one so you can stop the self destruction if it ever happens. Thread starter Drzaius; Start date Feb 10, 2020; D. 717 from older diesel AAZ engined diesel available in canada. BEW is a PD-type Bosch DFI system, EDC16. I just have manual sticks in my auto swap alh, I've picked through my Bentley's manual, looking for all the differences between the 1997 and 1998/1999 68 pin ECUs. you are going to need to pop test them when done and you can do that to with a hydraulic jack and some rigging. 8 in my 85 4Runner 1992 Toyota pickup Extra Cab Om617 and auto to manual swap. BEW to ALH. Oh wait! This is MY car. I know that even an auto to manual swap in a BEW is much 2001 alh Jetta, RC2 w/. New posts Search forums. $800. 1,025 Shoveling a Cummins R2. It's got a slightly larger turbo (equiv of 110 euro spec VNT15). Joined Oct 22, 2013 Location Denver TDI 1999 beetle Feb 10, 2020 #1 I have two TDI Jettas one with the manual transmission and the other of course with the automatic. I have found online people recommend redline mt90 GL-4, Pennzoil synchromeshI guess all must be ordered onlinebecause I can't find GL-4 M-TDI ALH into a MK2 swap - page 1 - mTDI Mechanical TDI Conversions - VWDiesel. K. 2005 Passat GLS Wagon TDI 5 spd manual w/BSM delete 2011 Tiguan TDI/DSG 2005 Audi A4 Avant 6MQ TDI 2011 BMW X5 35d Nov 20, 2019 Another ALH MK$ TDI auto to Manual swap Question. 184 injectors: DSLA 150P 706 (some say France) OEM on the 90 hp manual transmission mk3 AHU/1Z (post smoke recall for the 1996 passat) 1996-1999 engine and the mk4 ALH 1998-2003 engine, actual measured size is . If you can spare the cheddar, a harness from Fast Forward Long travel tdi alh swap. In this video, Greg goes about reinst ALH TDI Swap & Transmission Options. Hey all, I'm looking at swapping a 1. 1 2. 0, 3" exhaust, 18" BBS RC GLI rims. Dieselgeek. WTB: ALH TDI manual transmission swap package Private TDI Items for Sale/Wanted. Chris J Bristol on Jul 1, 2021. 9 Liter 4-Cyl. I think the DIY ALH swap into my Vanagon comes in around $3k, half of which was solely the cost for my manual injection pump. 7L (3RZ) engine with any 4 cylinder Volkswagen/Audi engine. 1. Thread starter oynot; Start date Sep 9, 2024; oynot New Member. 2V TDI Fuel Injection & Glow . VDubz Member. Thread starter VDubz; Start date Jan 24, 2022; V. 93 pickup. 2015 Passat TDI 6sp manual. nayr, so this an ALH swap into a vanagon @ 15 degrees? what adapter plate are you using I’m not sold on the decision of manual or auto yet, to be honest. 9L TDI ALH engine swap with a rebuilt transmission using a 4. Joined Feb 8, 2014 Location Erington, BC, Canada TDI 2000 Jeep Cherokee TDI Keep in mind that this information is based on a manual transmission. chucky2 Well-known member. com/products/vw-1-9-2-0l-tdi-to-jeep-4l-adapter-kit-manual?sca_ref=2282812. R. So all said and done I estimate the cost difference between an ALH swap vs replacing the AHU would be a differential of roughly 1,000-2,000 dollars, pricing in the difference in cost for the engine and the associated parts to make it work. This thread is going to be about taking the weezy KA24E out of my 1997 Nissan Hardbody 4x4 and putting in a beast of an ALH TDI. Glow plugs have a manual button, ford starter solenoid. AndyBees Top Post Dawg. This is an overview and timelapse video of one of my recent projects; I swapped a manual transmission into my 2002 Jetta TDI. Supporting I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta Aug 17, 2010 #2 I've look at a manual transmission 1993 2. 216's winter cruiser, 1996 Tacoma ALh Apr 15, 2024 #18 VW TDI injection pump swap from ALH engine. Joined Aug 17, 2020 Location California TDI 03 golf Oct 16, 2020 #5 PakProtector said: The BEW has a slightly longer 5th( . My car is the New Beetle TDI ALH engine. Other Swap ECUs and wire correctly. The big ones are the Fuel pump, the injectors, and the 5th (extra glow plug). Hey all, I am knee deep in a auto to manual swap, with my automatic out right now and will be getting a manual and all the necessary parts for the manual Menu. Joined Mar 10, 2016 Location Portland TDI 2004 Golf Jun 18, 2017 Assuming you have a manual transmission. 9 pumps into one wire pumps as well for a few hundred bucks. Has anybody done the tdi swap to an automatic transmission? If so, any tips? How hard is it? Good catch, it's for the gti. Thanks! This article shows how to replace the 5th gear or swap it for a taller 5th gear on your VW transmission. You have given the info they need to start. Joined Mar 3, 2014 Location yes TDI ALH software is far simpler than the later cars. 0L ALH, auto, silver wagon, lowered, Colt stage 2 cam, ported head,205 injectors, 1756 turbo, Malone 2. It'd be much simpler I think thank swapping in the whole ALH Can someone school me in critical differences between the 1Z and the ALH motors? Including in terms of maintenance (I remember seeing certain VW's had a timing belt interchange interval as low as every 40k miles vs 105k miles but didn't know which models, or whether a "105k mile timing belt" could simply be installed), durability under heavy towing, 2005-2015 Nissan Xterra 2WD/4WD VQ40DE Manual Transmission (D50) 2004-2015 Nissan Frontier 2WD/4WD VQ40DE Manual Transmission (D40) 1. I ditched my in tank for an old style ALH sender. net The IDI, TDI, and mTDI source. Here is what I've found: e*clipse Veteran Member. For Diesel injection pump, generator and power steering pump. Good catch, it's for the gti. Kit comes complete with: -Transmission tdi EUH -brake pedal -clutch pedal - transmission and matched shifter -clutch slave + line + clips -manual axles(cv shafts) driver and passenger -bell housing bolt -manual polo box / cables / shift boot / hardware -clutch switches and matching electrical connector -relay #53 - man MY MK4 ALH TDI 02J 5 speed swap to EFF 02M 6 speed REBUILD info -as I'm doing it ** installed in car*** Ok, I have a 02M EFF 6 speed that I plan on replacing my 02J 5 speed with. The car runs fine, but I am still getting a check engine light, and DTC's For OEM applications I'm pretty sure any of the transmissions from the Amarok or the Crafter will bolt to an ALH and they are/were available with 6-speed manuals. difficulty: removal and replacing the IP: 3/5, swapping mk3 for mk4 pump: 4/5 (from auto but can put on manual) Optional ALH , 1Z, AHU (all use same seals) bosch seal rebuild kit - bosch 2-467-010-003-000 Trouble with 2001 Jetta ALH auto to manual swap. jzpucgoahswxsmxjjsgxtolaeninntxmmvhfviuclfgkrpdm